Spira’s ZT Fixtures offer an inexpensive
and reliable means of testing the shielding quality of EMI gaskets
and gasketed joints where the testing is consistent with the
SAE ARP-1705 Rev A standard. The fixtures are intended for use
by: (1) gasket manufacturing companies for developing new products
and to perform quality assurance testing on their products; (2)
the users of gaskets for selecting gaskets and joint surfaces
to comply with their system’s radiated requirements; and
(3) by the users’ Quality Assurance departments to certify
gasket products. The standard fixtures are delivered with gold
plated joint surfaces (gold plated base plate and contact plate)
for quality assurance testing of EMI gaskets. The base and contact
plates are available in a variety of materials and finishes for
engineering evaluation testing. See below for ordering
information.
ZT-1000
Fixture:
This fixture is designed to test relatively small samples of
a gasketed joint as illustrated. The maximum diameter of the
sample is 3.5 inches (89 mm) with a maximum thickness of .25
inches (6.4 mm). The ZT-1000 fixture provides accurate shielding
quality data up through 2 GHz with repeatable data to 4 GHz.
ZT-1705
Fixture:
The ZT-1705 fixture is designed in compliance with the standard
SAE ARP-1705 Rev A. The maximum recommended sample size for testing
is 4.0 inches
(101 mm) for a circular gasket, or 3.4 inches (86mm) for a square
gasket. The maximum height is .5 inches (12.7 mm).
ZT-2000
Fixture:
This fixture is a little larger, and is designed for circular
samples up to 6.5 inches (165mm) in diameter, and square samples
up to 4.5 inches (115mm) on a side, with a maximum thickness
of .5 inches (12.7 mm) to better meet the needs of the commercial
industry.
ZT Fixture Assembly
Theory of Operation
The basic ZT fixtures are comprised of the components illustrated.
The signal enters the fixture through the 50 ohm input connector
assembly and into the gasket retaining chamber. The chamber consists
of the base plate, contact plate and gasket under test. The characteristic
impedance of the chamber is controlled to be 50 ohms to the greatest
extent possible, which results in a controlled current across
the gasket.
The voltage across the gasket is measured
by a receiver pin connected to the output connector assembly.
The current path through the fixture from the gasket to the
output connector results in a complex impedance. As long as
the complex impedance is small compared to the 50 ohm impedance
of the receiver, the measured voltage is approximately the
same as the voltage across the gasket. As the impedance approaches
50 ohms, a correction factor must be applied to obtain an actual
voltage across the gasket.
Shielding Quality
Test Results
The shielding quality of a gasket is as defined in SAE ARP-1705
Rev A and is the ratio of the impedance of the incident wave
divided by the Transfer Impedance of the gasketed joint as follows:
SQ=20 log ZW/ZT
where ZW = Impedance of the wave
ZT = Impedance of gasketed joint
This ratio is a good approximation of the shielding
effectiveness of a gasketed joint when using the constraints
and conditions consistent with electromagnetic theory and MIL-STD-285.
Assuming a wave impedance of 377 ohms greatly simplifies the
calculations, i.e., shielding quality of a gasket having ZT=10-3=20
log 377/10-3=111 dB.
Transfer Impedance Test Data
Shielding
Quality Test Results
1. Spira-Shield (Tin Plated Beryllium Copper) Against Tin
Plated Joint Surfaces
2. Spira-Shield (Tin Plated Beryllium Copper) Against Zinc
Plated Joint Surfaces
3. Spira-Shield (Tin Plated Beryllium Copper) Against Nickel
Plated Joint Surfaces
4. Spira-Shield (Tin Plated Beryllium Copper) Against Aluminum
Plated Joint Surfaces
The chart above illustrates the shielding quality
of gasketed joints assuming a plane wave (i.e., 377 ohms) as
the incident field. As is illustrated, the shielding quality
is greatly affected by the joint surface material finish. Oxidation
and other aging phenomena can cause equal degradation to the
shielding quality of the joint. This information is essential
when selecting EMI gaskets and joint surfaces for use on electrical/electronic
equipment requiring electromagnetic compliance.
Required ZT Test Equipment
Minimum System Requirements
ZT Fixture. Consists of the contents shown on the previous
page and a stand used to house the fixture.
Signal generator and receiver.
Semi-rigid cables and compatible connectors.
The following additional equipment is recommended
to provide reliability and efficiency in obtaining shielding
quality data.
Recommended System Support
Spectrum analyzer (or network analyzer) with tracking
generator. (Preamps and narrow bandwidth capability significantly
improve the dynamic range of the test capability.)
Microwave switch network. (Provides a method of observing
the output of
the tracking generator without disconnecting the ZT Fixture.)
Printer or Plotter
Amplifier or Preamplifier
Engineering Evaluation Testing
Spira has a complete transfer impedance test facility
for performing engineering evaluation testing to your specifications
and requirements. For further information, please contact
us.
Ordering Information
The Basic System
ZT Fixture
with gold plated 6061-T6 aluminum base and contact plates
Holding frame with clamps
EMI gasket test procedure
Gasket sample kit
Part Number
Base Plate
Contact Plate
Sample Thickness
Maximum Frequency
ZT-1000
5" Diameter
4” Diameter
3/16”
1 GHz
ZT-1705
6” Diameter
5” Diameter
1/2”
1 GHz
ZT-2000
8” Diameter
7” Diameter
1/2”
1 GHz
Additional Components These components are not required for your
test system, but increase the flexibility and range of information
you can achieve.
Description
Part Number
Microwave Switch Assembly with Power Supply
ZT-MSA
Type C Semi-Rigid Coaxial Cable
ZT-SRC6-X*
Type N to Type C Connectors
ZT-NTC
* The semi-rigid coaxial cables come in 6" (150mm) increments.
The dash number (-X) indicates how many 6" increments you want.
Example: -1 is 6" long; -3 is 18" long.
Additional Joint Surfaces Each fixture comes with gold plated 6061-T6
aluminum joint surfaces for quality assurance testing purposes.
Gasketed joint testing (testing using other joint metals and
plating) is used to test the shielding quality of gaskets using
the joint materials and surface preparation under consideration.
Base and contact plates made from other base material with surface
preparation (other than gold) can be provided upon request.
Engineering Evaluation
Testing Spira has a complete transfer impedance test facility for
performing engineering evaluation testing to your specifications
and requirements. For further information, please contact
us.